Hot dip galvanizing is to make the molten metal react with the iron matrix to produce an alloy layer, so that the matrix and the coating are combined. Hot dip galvanizing is to first pickling the iron and steel parts. In order to remove the iron oxide on the surface of the iron and steel parts, after pickling, it is cleaned in the tank of ammonium chloride or zinc chloride aqueous solution or mixed aqueous solution of ammonium chloride and zinc chloride, and then sent into the hot dip plating tank. Hot dip galvanizing has the advantages of uniform coating, strong adhesion and long service life.

Wire factory reminds you in the purchase of galvanized wire, should be stored in dry, ventilated conditions, do not contain corrosive gases, do not mix with organic volatile gas produced paint, plastic and other substances in a good environment. If possible, we can add reliable inner packaging for galvanized parts, and put desiccant. If the zinc layer of white spots and long hair, can only be removed by mechanical methods, and then normal passivation, or completely washed off the zinc layer after re-plating.

The insulation layer of large rolls of galvanized wire and rigid thermal insulation products can be bound with double strands of galvanized iron wire, and the binding interval shall not exceed 400mm. The pipe or corresponding equipment with nominal diameter equal to or greater than 600mm shall stop reinforcement after binding, and the enclosed galvanized steel wire must be winched. The iron or wood rod should be tightened, but the tightening level should be moderate, not too tight or too loose, and not damage the wire. The consumption of wire and steel wire is generally used in drawing process and galvanized disposal.

To remove surface active substances by matting with activated carbon. Or filtration to make the foam less stable, which are effective measures; Other measures should also be taken to reduce the amount of surface-active substances brought in to Z. The electroplating speed can be significantly reduced by the introduction of organic matter. Although the chemical formula is conducive to a high deposition rate, the coating thickness cannot meet the requirements after the organic matter is loaded, so activated carbon can be used to treat the tank.

If the coating roughness is not caused by the above reasons, it may be caused by impurities in the plating solution. Can take a small amount of electroplating solution, after filtration test, then take a small amount of electroplating solution, after zinc powder treatment test, check the problem is caused by solid particles or copper, lead and other foreign metal impurities. Test them one by one and it’s not hard to find the cause of the problem. Galvanized iron wire coating foaming, binding force is not good.

The temperature of large roll galvanized wire should be controlled at 30 to 50℃ during electroplating. Because the chloride ions in the bath are very corrosive, quartz glass heaters are generally used. Continuous production does not need heating, but needs cooling. Cooling can be in the groove side row thin wall plastic pipe, through the flow of tap water cooling, can also be used as a titanium pipe temperature control device.